Digit Machine Monitoring turns live power data into real-time visibility for your facility, so you catch downtime, cut scrap, and keep every machine producing.
Everything you need to know what's running, what's stopped, and what it's costing you, updated every ten seconds.
Read live power consumption from every machine on a 10-second refresh. A true pulse of your whole floor at a glance.
Cycle times are detected automatically from power spikes. No sensors, no manual entry, no operator input required.
Track OEE per machine and uptime across the facility, so you can see exactly where availability and output are slipping.
Syncs with your ERP to tie active production jobs to machines automatically. Works with any manufacturing ERP, no clipboards, no manual entry.
Every mold catalogued with target cycle times mapped against live actuals. No target data from your client? The Professional tier AI learns from historical runs and auto-assigns cycle time benchmarks over time.
AI-powered scheduling, cost reporting, and root-cause detection layered on top of everything above.
See every machine grouped by tonnage, which are running and which are idle, and get AI-powered recommendations on where to start the next job. Stop guessing at capacity — let the data decide.
See exactly what every run and every part costs in real energy consumption, not an estimate. Track cost-per-run, cost-per-part, and facility-wide cost trends daily and weekly, down to the individual machine.
Every stop is detected and classified automatically. System-caused stops are tagged without lifting a finger; real floor stops get one-click reason codes from operators, so you always know not just that a machine stopped, but why.
See exactly how far every active job is toward its target quantity, on every machine, in real time — automatically synced from production data, no manual updates required.
Digit Machine Monitoring uses revenue-grade split-core current transformer (CT) sensors that clamp non-invasively around your machine's existing power feed — no rewiring, no downtime, no electrician required. Each sensor reads live current draw with revenue-grade accuracy (CAT III/IV rated) and feeds data into the Digit platform every 10 seconds. Sensors come in multiple sizes to fit any machine regardless of wire gauge or current rating, from compact 9mm CTs on smaller equipment to 20mm units on high-draw machines. Everything ships pre-configured and ready to install.
A non-invasive current sensor clips onto your machine's power feed in minutes. No rewiring, no downtime, no electrician required.
The sensor feeds live power data to your facility's network. No new hardware infrastructure. It just works.
Your machines appear on the dashboard immediately. Live kW, cycle times, OEE, and ERP job sync, all running within the hour.
Legacy machine monitoring systems require you to replace your entire ERP, spend months on implementation, and pay six figures before a single machine goes live. There's a better way.
Same real-time visibility. A fraction of the cost and complexity.
Already using Digit ERP? Machine Monitoring connects to your existing account instantly. New to Digit? Machine Monitoring is the fastest way to get started — and when you're ready for full ERP capabilities, they're already built in.
Most machine monitoring tools give you a dashboard and stop there. Digit Machine Monitoring gives you visibility today and a path to full operational control tomorrow.
| Feature | Digit That's us |
Guidewheel | Evocon | MachineMetrics | Legacy MES |
|---|---|---|---|---|---|
| Non-invasive CT sensors | ✓ | ✓ | ✓ | ✗ | ✗ |
| Automatic cycle detection | ✓ | ✗ | ✗ | CNC only | ✓ |
| ERP sync (any ERP) | ✓ | ✗ | ✗ | ✗ | Own ERP only |
| Same-day setup | ✓ | ✓ | ✓ | ✗ | ✗ |
| Mold and job library | ✓ | ✗ | ✗ | ✗ | ✓ |
| AI capacity planning | ✓ Pro | ✗ | ✗ | ✗ | ✗ |
| Transparent pricing | ✓ | ✗ | ✓ | ✗ | ✗ |
| Path to full ERP | ✓ | ✗ | ✗ | ✗ | Requires full replacement |
| No IT team required | ✓ | ✓ | ✓ | ✗ | ✗ |
Competitor data based on publicly available information as of 2026. Contact us to discuss how Digit compares to your current setup.
Drill into any machine for the full picture, the detail view your operations team relies on every shift.
Live demo available on request.
Before Digit Machine Monitoring, we operated with a pen and a piece of paper. Now I can pull up cycle time from my house and know when a machine is running, when it's not, and how efficient it is.
Chris Johnson · Owner/Operator, Manufacturing Polymer Products
Learn how Digit works and get started in no time.
Starter and Professional tiers are both billed per machine, per month, with no long-term contract required. See our pricing page for full details on what's included in each tier.
Starter gives you live power monitoring, automatic cycle detection, OEE scoring, and ERP job sync. Professional adds energy cost tracking, downtime tracking with root-cause tagging, live job progress, mold library intelligence, and AI-powered capacity planning.
Most facilities are up and running the same day. Clamping sensors to your machines takes minutes, no electrician or downtime required.
No. The sensors are non-invasive and clip onto existing power feeds. Nothing is hardwired or permanently changed.
Digit Machine Monitoring syncs with any manufacturing ERP. If your ERP has an API, we can connect to it.
The dashboard shows live status for every machine. If something stops unexpectedly, you'll see it immediately.
Every stop is detected automatically. System-caused stops, like waiting on a job assignment, are tagged without any input from you. Real floor stops get surfaced to operators for one-click reason tagging, so you always know why a machine was down, not just that it was.
Live power readings are converted into real kWh consumption and tied to your facility's electricity rate, giving you accurate cost-per-run and cost-per-part figures, not estimates. Facility-wide cost trends are available daily and weekly.
Yes. You can move to Professional at any time, and your existing machine data carries over.
Get full visibility into your floor today — and when you're ready for inventory, production scheduling, and complete ERP control, it's already waiting for you.
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